Smart Drying for Energy Efficiency and Continuous Quality Optimize your drying process for energy efficiency and improved product quality Has your drying process ever let you down? Poor energy efficiency, end-product quality issues, and equipment corrosion are common problems in drying processes lacking proper measurement instrumentation. The amount of humidity in air plays a critical role when drying everything from wood to ceramics to whey powder, and even compressed air.A lack of accurate temperature and humidity measurement in industrial processes can lead to a variety of problems, for example, to overdrying which causes increased energy usage and additional costs that a company could do without. Higher energy consumption contributes to a larger carbon footprint, which can affect a company’s sustainability goals.Insufficient drying can leave moisture in materials, promoting the growth of mold and mildew, which can be harmful to health and damaging to products. Underdried products may not meet quality standards, leading to customer dissatisfaction and potential returns. Inadequate drying may increase maintenance costs because moisture can cause machinery to rust and deteriorate faster, leading to higher maintenance and replacement costs.Products that are not properly dried may require additional drying time, causing delays in production schedules and delivery.Addressing these issues requires careful monitoring and control of drying processes, investment in efficient equipment, and regular maintenance to ensure optimal performance.Vaisala has the measurement instruments to solve your drying issues. For your industrial drying process, this means energy savings, reduced equipment stress and breakdowns, and improved end-product quality. Drying applications Compressed air Compressed air that is clean and dry can be ensured by accurate dew point measurement instruments. By using stable dew point measurement you can also avoid over-drying and save energy. Drying in battery manufacturing Drying is one of the costliest operations in a battery manufacturing dry room. Drying is also a delicate act as overdrying is expensive and underdrying is dangerous. Fluid bed drying Accurate humidity monitoring of the drying air is needed to optimize the drying process. Spray Drying Optimized spray drying of powders saves you energy and costs. Finding the optimal conditions and being able to keep them stable is the key to lower cost and energy efficient manufacturing. Baking Oven Monitoring Applications such as bread baking and cereal manufacturing, for example, must have a carefully controlled humidity level in the dryers and ovens in order to keep quality and yield high and to give distinctive characteristics to the finished product. Construction materials drying Drying is an essential process in the manufacturing of various construction materials like tiles, bricks and gypsum board. Typically the dried material is not measured directly, but rather indirectly through water vapor measurement of the process air. Structural moisture measurements It is important to know how concrete is drying to enable better project planning and timing. Wood and Timber Drying Relative humidity along with time and temperature affect wood drying. Normally these parameters are based on previous drying experience, with the goal being to optimize drying time while minimizing wood cracking. Related resources Simulator Vaisala Drying Simulator Use our interactive drying simulator to learn how exact humidity measurements can lead to more efficient energy use and higher yields. Learn more Calculator Humidity Calculator Vaisala Humidity Calculator makes your complex humidity calculations and conversions easy. It covers all popular parameters and is effortless to use. Calculate several humidity parameters based on only one known value and tolerance. Learn more Webinar Efficient cathode drying in battery manufacturing As battery manufacturers know, cathode drying is one of the most energy-intensive operations in battery manufacturing consuming up to approximately ~45 % of the total energy consumption in a dry room. Join this webinar to learn how to optimize this processing step. Register to watch Webinar Understanding dew point and its impact on compressed air systems Whether you’re an engineer, maintenance professional, development manager, or simply curious about energy efficiency and the science behind compressed air systems, this webinar promises valuable insights. Register to watch Customer case How accurate humidity measurement is helping Bühler’s customers bake more efficiently and consistently To ensure accurate real-time measurement of humidity levels in their Meincke Turbu ovens, Bühler employs the highly accurate and versatile Vaisala DRYCAP® Dew Point and Temperature Probe DMP6 along with Indigo500 series transmitters. Learn more Customer case Leading Nordic injection molding firm improves their drying process through moisture measurement As their customers demand ever greater precision, consistency and sustainability, injection molders look to more accurate humidity sensors to meet this growing need. Learn more Customer case Generating energy and cost savings while using compressed air SmartAir and Energy Oy relies on the Vaisala Indigo80 Handheld Indicator to help its customers protect the quality and availability of compressed air across a variety of industrial applications. Learn more Customer case Saving energy in ceramics drying Vaisala warmed-probe technology helps Koramic Pottelberg reduce energy consumption and improve quality Learn more